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October 27, 2009

Get Ready For Spring Start-up during Year End Maintenance

Filed under: Discussions / Comments — Tags: , , — blogair @ 11:37 am

With the winter heating season closing in on us, facilities engineers are getting buildings buttoned down and heating equipment ready for winter.   Although the cool weather marks the end of the environmental “comfort cooling” season, it doesn’t end for “process cooling”.

Since process manufacturing requires year around cooling, manufacturers commonly perform a final cleaning during the third or early fourth quarter because once the winter weather hits, cleaning cooling equipment becomes prohibitive – especially in the upper half of the US and in Canada.

As you enter the year end maintenance cycle, reflect back on the challenges of this season and ask yourself – what important HVAC maintenance activities took too much time and energy but were necessary for process and system optimization?  Then ask yourself what can be done during the last maintenance cycle to make life a little easier next spring and summer.

Undoubtedly, one of the most time consuming and unpleasant tasks is cleaning condenser coils and cooling towers;

Traditional Coil Cleaning Method Using Power Washers & Cleaning Chemicals

Traditional Coil Cleaning Method Using Power Washers & Cleaning Chemicals

It requires getting water, power washing equipment and cleaning chemicals to each mechanical unit plus, proper cleaning can  take as little as an hour to as much as a day or more depending upon the size of the cooling system.   In some states, the cleaning process is further complicated by state and local laws that require reclaiming and proper disposal of the cleaning solutions  (including biodegradable chemicals) so they don’t harm the environment.

Cooling Tower & Chiller Filter Screens Cooling Tower & Chiller Filter Screens

If cleaning condenser coils and cooling towers fall near the top of your “Hate to Do” list, then Cottonwood Filter Screens could be just the solution you are looking for.

Cottonwood Filter Screens mounted over the intake opening  stops airborne debris at its point of entry so you don’t have to manage the debris after it gets into your system;   Furthermore, it streamlines maintenance to a few quick swipes of a broom, brush or shop vacuum, or simply rinse with a garden hose – even the rain will rinse them c lean – and best of all, the cottonwood filter screens will provide up to 15 yrs of service and they don’t require removal for cleaning.  When compared to traditional cleaning methods, it just doesn’t get any easier than this!

Unlike, screening materials that you can buy at hardware or canvas shop and that can damage your mechanical equipment; Cottonwood Filter Screens are specifically engineered for use on all makes and models of cooling equipment and will not void equipment warranties.

So, if you are looking for a way to reduce energy cost, earn LEED credits while significantly reducing maintenance time and effort, then cottonwood filter screens is a year end maintenance enhancement to consider, as they will reduce next spring and summers maintenance challenges.

Your Comments Please: What do you do to prepare for spring during the winter maintenance cycle?

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October 16, 2009

Condenser Coil & Cooling Tower Maintenance In a Lean Staffing Environment

Filed under: Discussions / Comments — Tags: , — blogair @ 5:32 am

When in-house HVAC maintenance jobs are lost, the workload doesn’t usually change, it just falls on fewer shoulders – and despite creative measures to manage the work load, all too often maintenance is reduced or deferred because recommend maintenance intervals simply cannot be properly met.    This situation usually means that HVAC maintenance engineers must find creative ways to manage the workload and/ or invest in preventative maintenance technologies that enable a smaller workforce to manage what a larger work force once managed.  Use of cottonwood filter screens is a good example of an effective way of reducing the maintenance time and effort to a fraction of that required using traditional power washers and cleaning chemicals because they stop debris on the outside of the equipment where it is easy to clean vs. having to manage the debris after it has entered and fouled the system.

Please comment on the following questions:

  1. When faced with lean staffing, what creative steps do you (or if a distributor, your customer) take to keep up with the demands of HVAC maintenance?
  2. How do you (or your customer) prioritize what equipment gets worked on?
  3. What impact has reducing or deferring maintenance had on mechanical equipment efficiency, repair costs and energy usage?
  4. If the equipment across the operation supports production processes, what impact has reduced or deferred maintenance had on production quality and efficiency?
  5. If you (or your customer) already use cottonwood filter screens, how has it changed the dynamics of the maintenance process?

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